Vibrating Conveyors
Optimal for streamlining and improving the efficiency of powder and granule treatment processes, such as conveying, screening, drying, and washing.
Powder and granular material treatment processes are required to become more sophisticated due to the emergence of new materials, diversification of needs, and improvement of productivity.
In particular, more efficient transport of powders and granulates between processes is required.
Sinfonia Technology's vibrating conveyors are high-performance conveyors that use unique vibrations suitable for powder/pellets conveying to fluidize the material while it is being conveyed.
The conveying volume and time can be freely adjusted, and drying, cooling, sorting, washing, dehydration, and other operations can be performed simultaneously and continuously during conveying.
The combination of a steel trough and a powerful vibration generator, which can handle any material, enables efficient conveying and processing of a wide range of materials, including food, chemicals, pharmaceuticals, fertilizers, glass, cement, tobacco, and other raw materials, as well as ores and coal, whether in powder, grain, or bulk form.
When combined with our various types of vibrating equipment, the system can fully demonstrate its capabilities as a versatile and organic powder/granular material processing process.
Sinfonia Technology's vibrating conveyors make it easy to streamline and upgrade the powder/granular processing process.
BM Type Balanced Conveyor
MVCB Type Balanced Conveyor
MV Conveyors MVC
RV Conveyors RVF
Tubular Trough
Spiral Elevator RVES
Rubber-Spring Conveyors HRC
Slope Conveyor
Controller
Features
- Wide Variety
A wide variety of models are available, from the fully balanced BM type to the RV type driven by a vibration motor and the revolutionary sliding conveyor. You can select the optimum model according to your application and materials to be conveyed. - Simple structure
The trough itself does not move, but rather a simple mechanism that transmits appropriate vibration to the material being conveyed through a reciprocating motion. Moreover, the trough can be easily installed in a small space. - Suitable for a wide range of materials
Since the trough is made of steel, it can convey high-temperature materials and perform cooling operations. It is not subject to any restrictions in terms of grain size, corrosiveness, hardness or softness of the material. Depending on the material to be transported, stainless steel sheets or linings can be used. - Simultaneous drying and cooling
Drying, cooling, screening, dehydration, and other operations can be easily performed during conveyance, enabling highly efficient conveyance processing. - Energy saving
The MVCB and BM models can be operated at the appropriate frequency for the application and process, and with about half the motor capacity which significantly reduces power consumption. That contribute to the saving of maintenance costs because of big power. - Comfortable working environment
A simple installation of a dust-proof cover creates a sealed structure, allowing even fine powder to be transported without scattering, thus further improving work and maintaining comfortable working conditions. - Smooth startup and shutdown
The mvcb and bm conveyors use a unique rubber spring in the drive unit, while the rv conveyor uses electrical braking to prevent shocks when stopping, resulting in extremely smooth operation. - Easy maintenance
There are very few parts that rotate, friction, wear out, or require lubrication, so there is no need to worry about breakdowns, and maintenance and inspections are easy to perform.
Model List
Model | Features & applications | Drive method | |
---|---|---|---|
BM Conveyors | BM | Fully balanced type causing no vibration pollution; handles all materials from fine to lumpy. | 3-phase induction motor, eccentric shaft action, spring resonators. |
Balanced Conveyors | MVCB | Standard version for all types of materials. Vibration-neutralizing structure and wide applications including fully sealed conveyance. | 3-phase induction motor, eccentric shaft action, spring resonators. |
MV Conveyors | MVC | Simple, low cost version. Suited to long distance, narrow bed conveyance. Accommodates drying, cooling etc. | 3-phase induction motor, eccentric shaft action, spring resonators (direct impact). |
RV Conveyors | RVF | Forced vibration type that can move sticky materials smoothly. Rate of flow easily adjustable. | Forced vibration generated by rotary vibrator (vibration motor). |
RVF-φ | Tubular trough for fully sealed conveyance. Ideal for airtight conveyance, or for dust-creating materials. | ||
Spiral Elevator | RVES | Vertical lifting, spiral trough type. Space saving and can accommodate drying, cooling, etc. | Forced vibration generated by rotary vibrator (vibration motor). |
Rubber-Spring Conveyors | HRC | Variable vibration/low bed type; ideal for light weight and low specific gravity particulate materials. | 3-phase induction motor, unbalanced weights, rubber spring resonators. |
Model | Vibration- neutralizing effect (*1) |
Stroke (mm) |
Vibration frequency (Hz) |
Max. Trough length (*2) |
Explosion proof construction |
|
---|---|---|---|---|---|---|
BM Conveyors | BM | 5 (1) | 10~20 | 6.7~10.8 | 120 | Floor Mounted Type |
Balanced Conveyors | MVCB | 15~20 | 10~20 | 6.7~10.8 | 30 | Floor Mounted Type |
MV Conveyors | MVC | (Reference) 100 | 10~20 | 6.7~10.8 | 80 | Floor Mounted Type |
RV Conveyors | RVF | 10~15 | 2~4 4~6 5~8 |
24.2~29.2 15.8~19.2 12~14.2 |
6 | Floor Mounted Type Suspension Type |
RVF-φ | ||||||
Spiral Elevator | RVES | 15~20 | 2~4 4~6 5~10 20~25 |
24.2~29.2 15.8~19.2 12~14.2 8.2~9.8 |
16 (Lifting height) | Floor Mounted Type |
Rubber-Spring Conveyors | HRC | 5~10 | 5~12 | 15.8~17.5 | 6 | Floor Mounted Type |
Comparison of vibrating and other conveyors
Work objects |
Screw Conveyors |
Bucket Conveyors |
Belt Conveyors |
Vibrating Conveyors |
||
---|---|---|---|---|---|---|
Material | Apparent specific gravity (T/m3) (T/m2) |
|||||
Wet ash | 0.72~0.88 | × | ● | ● | ● | |
Dry ash | 0.56~0.6 | ● | ● | × | ● | |
Cement | 1.36~1.6 | ● | ● | ● | ● | |
Chemicals | Abrasive | - | × | ● | ● | ● |
Corrosive | - | × | ● | ● | ● | |
Sticky | - | × | × | × | × | |
Clay | 0.56~0.88 | ● | × | ● | × | |
Coal | 0.8 | ● | ● | ● | ● | |
Coke | 0.64 | × | ● | ● (High-temperature) |
● | |
Coke ash | 0.48 | × | ● | ● | ● | |
Cotton seed | 0.4~0.43 | ● | × | ● | ● | |
Dust | 0.4~0.72 | ● | × | × | ● | |
Grain | 0.4~0.96 | ● | × | ● | ● | |
Heavy ores | - | × | ● | ● | ● | |
Light ores | - | ● | × | ● | ● | |
Metal powder | - | ● | ● | ● | ● | |
Rocks/stones | - | × | ● | ● | ● | |
Salt | 0.72~1.28 | ● | ● | ● | ||
Sand/gravel | - | × | ● | ● | ● | |
Sawdust | 0.24~0.32 | ● | × | ● | ● | |
Soda ash | 0.40~1.05 | ● | × | ● | ● | |
Soybeans | 0.72 | ● | × | ● | ● | |
Soybean flour | 0.64 | ● | × | × | ● | |
Starch | 0.40~0.64 | ● | × | ● | ● | |
Sugar | 0.88 | ● | × | ● | ● | |
Sulphur | 0.88~1.0 | ● | × | ● | ● | |
Compound fertilizer | 0.5~1.3 | × | × | ● | ● | |
Perphosphoric acid | 1.3 | × | × | ● | ● | |
Hot materials | - | × | ● | × | ● | |
Large-sized waste | - | × | × | ● | ● | |
Kitchen waste | - | × | × | ● | ● |
Installing Vibrating Conveyors
When installing Vibrating Conveyors, especially MVCB and BM models, in restricted spaces such as in pits, it is necessary to allow room for servicing and maintenance requirements.
The diagram shows suggested installation of an MVCB Balanced Conveyor.
- Please consult us on any concerns about vibration pollution.
- Please consult us on any concerns about vibration pollution.
- Recommended thickness of concrete as blow mentioned
Up to MVCB-1050: at least 200mm
Over MVCB-1200: at least 250mm - For dimension D, please refer to dementions of BM Conveyor.
Anchor Bolt
E | L | M | S |
---|---|---|---|
M16 | 240 | 63 | 60 |
M20 | 300 | 90 | 60 |
Suspending Devices
Wire
In case of long suspending distance
Turn Buckles
Adjustable of little extent
Suspending Hook
In case of short suspension distance
Special Suspension Tools
When the feeder is especially large and turn buckles & suspension hooks are not available in the market
Never tighten the bracket as shown in the illustration figure.